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Precision Checkweighers for Automotive Component Manufacturing

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Precision Checkweighers for Automotive Component Manufacturing

Model Number : Precision Checkweighers for Automotive Component Manufacturing

Place of Origin : CHINA

MOQ : 1 set

Price : Negotiation

Supply Ability : 2000 set per month

Delivery Time : 10-30days

Packaging Details : Caron box

Product : Precision Checkweighers for Automotive Component Manufacturing

Weighing Range : 0.01g - 20kg (modular configurations available)

Readability : 0.001g (micro models) to 0.1g (heavy-duty)

Accuracy : ±0.005g (0-100g) to ±0.2g (5-20kg)

Weighing Speed : 150-400 items/minute (speed/accuracy adjustable)

Frame Material : Powder-coated steel or AISI 304 stainless steel

Protection Rating : Powder-coated steel or AISI 304 stainless steel

Load Cell Type : Stainless steel shear beam with overload protection

Rejection Methods : Pneumatic blast, servo-arm, or diverter gate

Rejection Accuracy : ±1mm positional accuracy

Rejection Speed : <50ms response time

Industry Protocols : OPC UA, MQTT, Modbus TCP/IP, PROFINET

ERP/MES Connectivity : Siemens, Rockwell, Mitsubishi, Fanuc PLC integration

Data Reporting : CSV, PDF, XML with timestamped audit trails

Identification Systems : Barcode scanner, QR code reader, or RFID integration

Data Retention : 5+ years of encrypted production data (expandable storage)

Display : 12" industrial touchscreen (glove-compatible)

Operating System : Linux-based real-time OS or Windows 10 IoT

User Access Levels : Operator → Supervisor → Maintenance → Admin

Operating Temperature : 5°C to 45°C (41°F to 113°F)

Humidity Tolerance : 15% to 95% RH (non-condensing)

Vibration Resistance : <0.5g vibration impact compensation

Belt Type : PU, PVC, or stainless steel mesh (anti-static options)

Width Options : 200mm, 300mm, 400mm (custom widths available)

Speed Control : 0.1-1.5 m/s variable frequency drive

Standards : IATF 16949, ISO 9001, ISO 14001

Calibration : NIST-traceable weights included, auto-calibration function

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Precision Checkweighers for Automotive Component Manufacturing


Overview

Precision checkweighers in automotive manufacturing ensure strict weight tolerances for critical components like fasteners, bearings, pistons, and electronic parts. These systems verify production consistency, detect missing components, and prevent assembly line defects while integrating with Industry 4.0 smart factories.


Key Features & Technical Specifications

1. Ultra-Precise Weighing for Critical Tolerances

  • Weighing Range: 0.01g – 20kg (covers screws, gaskets, sensors, and small assemblies)

  • Accuracy: ±0.005g (for micro-components) to ±0.1g (for larger parts)

  • Throughput: 200-400 parts/minute (high-speed models available)

  • Dynamic Compensation: Vibration & motion filtering for unstable conveyors

2. Robust Industrial Design

  • Heavy-Duty Construction: Powder-coated steel or stainless steel (IP54/IP65)

  • Impact-Resistant Load Cells: With overload protection

  • Modular Design: Easy integration with existing production lines

3. Automated Sorting & Rejection

  • Rejection Methods:

    • Pneumatic pushers (for small parts)

    • Servo-driven arms (for delicate components)

    • Conveyor diverters (for bulk sorting)

  • Sorting Logic:

    • Weight-based classification (accept/underweight/overweight)

    • Missing part detection (0% weight = empty package alert)

4. Smart Data Integration (Industry 4.0)

  • Real-Time SPC (Statistical Process Control):

    • Tracks Cp/Cpk for process capability

    • Alerts for trends outside 6σ limits

  • ERP/MES Connectivity:

    • OPC UA, MQTT, or REST API for SAP, Siemens, Rockwell systems

    • Cloud-based dashboards (AWS IoT, Azure)

  • Traceability & Reporting:

    • Barcode/QR scanning for batch tracking

    • Automated PDF/CSV reports for audits

5. Customizable for Automotive Applications

  • Fastener Production: Verifies weight consistency of bolts/nuts

  • Electronic Components: Detects missing chips/capacitors in assemblies

  • Powder Metallurgy: Checks sintered part densities via weight

  • Lubricants & Greases: Ensures proper filling in cartridges


Conclusion

Precision checkweighers are critical QC tools in automotive manufacturing, ensuring zero-defect production

while enabling smart factory data analytics. By combining micro-accuracy, high-speed sorting, and IoT connectivity, they help maintain Six Sigma quality standards in weight-sensitive applications.


Parameter Specifications
Weighing Range 0.01g - 20kg (modular configurations available)
Readability 0.001g (micro models) to 0.1g (heavy-duty)
Accuracy ±0.005g (0-100g) to ±0.2g (5-20kg)
Weighing Speed 150-400 items/minute (speed/accuracy adjustable)
Frame Material Powder-coated steel or AISI 304 stainless steel
Protection Rating IP54 (standard), IP65 (dust/oil-resistant versions)
Load Cell Type Stainless steel shear beam with overload protection
Rejection Methods Pneumatic blast, servo-arm, or diverter gate
Rejection Accuracy ±1mm positional accuracy


Precision Checkweighers for Automotive Component Manufacturing


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