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Model Number : Precision Checkweighers for Automotive Component Manufacturing
Place of Origin : CHINA
MOQ : 1 set
Price : Negotiation
Supply Ability : 2000 set per month
Delivery Time : 10-30days
Packaging Details : Caron box
Product : Precision Checkweighers for Automotive Component Manufacturing
Weighing Range : 0.01g - 20kg (modular configurations available)
Readability : 0.001g (micro models) to 0.1g (heavy-duty)
Accuracy : ±0.005g (0-100g) to ±0.2g (5-20kg)
Weighing Speed : 150-400 items/minute (speed/accuracy adjustable)
Frame Material : Powder-coated steel or AISI 304 stainless steel
Protection Rating : Powder-coated steel or AISI 304 stainless steel
Load Cell Type : Stainless steel shear beam with overload protection
Rejection Methods : Pneumatic blast, servo-arm, or diverter gate
Rejection Accuracy : ±1mm positional accuracy
Rejection Speed : <50ms response time
Industry Protocols : OPC UA, MQTT, Modbus TCP/IP, PROFINET
ERP/MES Connectivity : Siemens, Rockwell, Mitsubishi, Fanuc PLC integration
Data Reporting : CSV, PDF, XML with timestamped audit trails
Identification Systems : Barcode scanner, QR code reader, or RFID integration
Data Retention : 5+ years of encrypted production data (expandable storage)
Display : 12" industrial touchscreen (glove-compatible)
Operating System : Linux-based real-time OS or Windows 10 IoT
User Access Levels : Operator → Supervisor → Maintenance → Admin
Operating Temperature : 5°C to 45°C (41°F to 113°F)
Humidity Tolerance : 15% to 95% RH (non-condensing)
Vibration Resistance : <0.5g vibration impact compensation
Belt Type : PU, PVC, or stainless steel mesh (anti-static options)
Width Options : 200mm, 300mm, 400mm (custom widths available)
Speed Control : 0.1-1.5 m/s variable frequency drive
Standards : IATF 16949, ISO 9001, ISO 14001
Calibration : NIST-traceable weights included, auto-calibration function
Precision Checkweighers for Automotive Component Manufacturing
Precision checkweighers in automotive manufacturing ensure strict weight tolerances for critical components like fasteners, bearings, pistons, and electronic parts. These systems verify production consistency, detect missing components, and prevent assembly line defects while integrating with Industry 4.0 smart factories.
Weighing Range: 0.01g – 20kg (covers screws, gaskets, sensors, and small assemblies)
Accuracy: ±0.005g (for micro-components) to ±0.1g (for larger parts)
Throughput: 200-400 parts/minute (high-speed models available)
Dynamic Compensation: Vibration & motion filtering for unstable conveyors
Heavy-Duty Construction: Powder-coated steel or stainless steel (IP54/IP65)
Impact-Resistant Load Cells: With overload protection
Modular Design: Easy integration with existing production lines
Rejection Methods:
Pneumatic pushers (for small parts)
Servo-driven arms (for delicate components)
Conveyor diverters (for bulk sorting)
Sorting Logic:
Weight-based classification (accept/underweight/overweight)
Missing part detection (0% weight = empty package alert)
Real-Time SPC (Statistical Process Control):
Tracks Cp/Cpk for process capability
Alerts for trends outside 6σ limits
ERP/MES Connectivity:
OPC UA, MQTT, or REST API for SAP, Siemens, Rockwell systems
Cloud-based dashboards (AWS IoT, Azure)
Traceability & Reporting:
Barcode/QR scanning for batch tracking
Automated PDF/CSV reports for audits
Fastener Production: Verifies weight consistency of bolts/nuts
Electronic Components: Detects missing chips/capacitors in assemblies
Powder Metallurgy: Checks sintered part densities via weight
Lubricants & Greases: Ensures proper filling in cartridges
Precision checkweighers are critical QC tools in automotive manufacturing, ensuring zero-defect production
while enabling smart factory data analytics. By combining micro-accuracy, high-speed sorting, and IoT connectivity, they help maintain Six Sigma quality standards in weight-sensitive applications.
Parameter | Specifications |
Weighing Range | 0.01g - 20kg (modular configurations available) |
Readability | 0.001g (micro models) to 0.1g (heavy-duty) |
Accuracy | ±0.005g (0-100g) to ±0.2g (5-20kg) |
Weighing Speed | 150-400 items/minute (speed/accuracy adjustable) |
Frame Material | Powder-coated steel or AISI 304 stainless steel |
Protection Rating | IP54 (standard), IP65 (dust/oil-resistant versions) |
Load Cell Type | Stainless steel shear beam with overload protection |
Rejection Methods | Pneumatic blast, servo-arm, or diverter gate |
Rejection Accuracy | ±1mm positional accuracy |
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Precision Checkweighers for Automotive Component Manufacturing Images |